Our Capabilities

Design/Analysis Engineering Capabilities

General Aluminum offers our customers full design service capability from conception through production.

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Powertrain - Products

Oil Pans, Flywheel Housings, Intake Manifolds and Engine Brackets

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Powertrain - Process

Lost Foam, High Pressure Diecast and Low Pressure Permanent Mold

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Non-Automotive Products

Oil Pans, Brackets, Oil Filter Adaptors, Flywheel Housings, Carriers, Manifolds and Intake Covers

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Non-Automotive Process

Lost Foam Process and Permanent and Semi-permanent Processes.

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Drivetrain - Products

Clutch Housings, Front Supports, Pistons, Carriers, Hubs, 8-Speed E, C Hubs, 9.25 Litter Front Differential Carrier, Transmission Hub, 6-Speed Clutch Piston, and 10-Speed Front Support

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Chassis - Products

Cradle, Crossmember, Nodes and Front Cradle

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Chassis - Process

Low Pressure – Permanent Mold and Gravity Permanent Mold

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Machining Equipment

Makino – 47 Hor. CNC, Mazak – 4 Hor. CNC, LiCon – 2 Hor. CNC, Haas – 6 Vert CNC, Fanuc – 5 Robodrill’s, Kira – 2 Vert CNC, Okuma – 3 Lathes

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Machining Fixture Design and CNC Program Development

Front Knuckle Fixture Design, Front Knuckle, Rear Knuckle, CNC Program Design, Green – for RWD ‘OP10’, Orange – for RWD ‘OP20’

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CNC Fixtures – Similar Control Arm

OP 10 and OP 20

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Machining

OP 10 and OP 20

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Assembly and Gaging

Bushing and Ball Joint Assembly, Pokey Yoke Guage, CMM Fixture and Push in loads retained

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Non-Automotive Facility

Huntington

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Suspension - Products

Front and Rear Upper and Lower Control Arms, Front and Rear Knuckles, Rear Suspension Links, Compression Link, Hollow Rear Lower Control Arm and Front Lower Control Arm

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Suspension - Process

Low Pressure Permanent Mold and Gravity Permanent Mold

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Suspension - Facility

Wapakoneta, Rootstown and Conneaut

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Testing Capabilities

Liquid Penetrant Inspection, X-Ray Inspection - ADR Enabled, Resonant Inspection - Fully Automated, Faro Arm 3D Scanning Capable, CMM Inspection, Mechanical Properties Testing, Brinell Hardness Testing, Stereo Microscope Systems Capabilities, Section Polishing, Micro and Macro Lab Analysis Capabilities, Poke-Yoke Fixturing and Pressure Testing, Final Assembly Testing, Bent/Warp Gages and Air Decay/Pressure Testing.

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Powertrain - Facility

Fremont, Wapakoneta and Huntington

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Drivetrain - Process

High Pressure Diecast, Semi-Permanent Mold and Gravity Permanent Mold

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Drivetrain - Facility

Rootstown, Conneaut and Fremont

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Chassis - Facility

Conneaut, Rootstown and Wapakoneta

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